Tag Archive for WE555

About Field Coils and Magnetic Circuits

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Hello,

I’ve been studying the past couple of months some ways to improve the field coil performance and in a way to make my tools better, to sharpen them. My goal is to get the most flux density in gap for a given current in field coil.

I tried many magnetic circuits meant to take advantage of the shape of a field coil because being a solenoid it will work better having a length per diameter ratio above unity. Works better means a more uniform field in the core.

I managed to get a simulated result of 1.5T in a 1mm wide and 12mm high gap using standard 1010 steel and a field coil consuming 7.231 Watts!

Field Coil Loudspeaker Design フィールドコイルスピーカーデザイン

 

Field Coil Loudspeaker Design フィールドコイルスピーカーデザイン

Field Coil Loudspeaker Design フィールドコイルスピーカーデザイン

The field coil is made with 1 mm EC wire so it will be able to handle a lot more current. You will get more flux density this way but the curve will get more and more bell-shaped.

Field Coil Loudspeaker Design フィールドコイルスピーカーデザイン

Field Coil Loudspeaker Design フィールドコイルスピーカーデザイン

As you can see for 1 Amp you get a very nice increase in flux density. Its not as linear but the difference is small.

There is a balance, hard to achieve, between linearity and maximizing flux density. And this has to do with the magnetic circuit and saturating the pole plates. I usually want to saturate them right at the gap. This way it’s less prone to modulation.

In placing the saturation area, the central pole piece and the top plate geometries have a large role. Always remember that the thin parts of steel saturate faster and zones with transitions from one dimension to another or sharp angles are also prone to saturation.

Below you can see a motor with a linear flux density curve over a 20 mm travel. The central pole piece is of the same diameter as before. You can see that making the top plate thicker killed the saturation around the gap. To bring it back, we must use a larger diameter for a voice coil. But more on that in a future article.

Field Coil Loudspeaker Design フィールドコイルスピーカーデザイン

Field Coil Loudspeaker Design フィールドコイルスピーカーデザイン

 

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Monitoring Amplifier モニターアンプ P4: VU Meter Driver

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Hello, こんにちは,

In this part I will continue with the VU-meter driver for needle instruments. The circuit is very simple just a half-wave rectifier with adjustable gain and a comparator for clip indicator.

POT3 should be chosen to match your meter’s sensitivity but i think 100k will do for most. Components are not critical so it should be fairly easy to build.

Whats important to note is that the voltage at the inverting input of the LM339 comparator will set the clipping threshold, so you can use a voltage divider there to set it to what you want.

You will need to adjust POT3 to your preferred 0dB point, I usually use the dBV scale.

vu meter schematic

Monitoring Amplifier Vu meter circuit アンプVUメーター回路を監視する

Monitoring Amplifier Vu meter circuit アンプVUメーター回路を監視する

 

Monitoring Amplifier Vu meter circuit アンプVUメーター回路を監視する

 

Slowly but steady the whole unit is coming along. In next part i will do the source selection and front end.

Parts List:

Quantity: References Value
3 R1, R3, R5 10k
1 R2 1k
1 R4 680-1k
1 C1 10u
1 C2 3.3u
1 U1 TL072
1 U2 LMV339MT
1 D1 1N4148
1 D2 LED
1 J1 CONN-SIL3
1 POT1 10k
1 POT2 4.7k
1 POT3 100k-470k

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[Project Ryu] Field Coil Loudspeaker Mid-Bass Driver

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Hello,

Recently i have finished a pair of field coil mid-bass drivers. The driver has a Fs of 50Hz and a frequency response up to 7kHz. It is a dual voice coil design features a 160mm diameter motor with a max of 1.4T in the gap, Ryu spider, non-treated paper cone, triple roll cloth surround and bullet shaped phase plug.

 フィールドコイルスピーカー field-coil loudspeaker

 フィールドコイルスピーカー field-coil loudspeaker

 フィールドコイルスピーカー field-coil loudspeaker

The voice coil construction was presented in an earlier article here. Inside the gap set at around 1T flux density, the voice coil inductance was measured at 0.52mH @1kHz and 0.15mH@10kHz.

The high compliance of the Ryu spider was measured at around 3.4mm/N for this mid-bass and makes the compliance of the cloth surround the determinant factor in the system’s total compliance value.

 フィールドコイルスピーカー field-coil loudspeaker

 フィールドコイルスピーカー field-coil loudspeaker

Below you can see the impedance measurement and frequency response of these mid-bass drivers. The frequency response is measured with the voice coils connected in parallel. you can see a nice constant 6db/octave rise in response. You can use this characteristic when designing the loudspeaker if you consider baffle step or horn loading.

 フィールドコイルスピーカー field-coil loudspeaker フィールドコイルスピーカー field-coil loudspeaker

I have tested the unit and played Isao Tomita’s Snowflakes are Dancing and The Police Synchronicity. The sound is thin with the voice coils connected in parallel and no baffle but with the voice coils in series even without a baffle you can reach a good tonal balance. This indicates the unit can be used successfully in an Open Baffle system or in a horn loaded enclosure with the voice coils in parallel.

 フィールドコイルスピーカー field-coil loudspeaker

Thank you for visitng.

Project Ryu New Spider Concept Video

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Project Ryu New Spider Concept Test スピーカースパイダーテスト

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Hello, こんにちは,

私の日本語があまり上手くありませんが許して下さい.

 

Today i could do a first test of the new spider for my 12 inch field-coil loudspeaker. I attached the spider to a voice coil and to a frame. Without any added mass i applied variable DC voltage on the voice coil to determine how much it will move at a specific voltage.

この記事では、リュ·フィールド·コイル·ラウドスピーカー用の新しいSPIDERをテストしています。結果は、新しいコンセプトが良いliniarityを有することを示しています。私はそれがさらに良くするためにもっと勉強します。

 

First I had to create a variable DC Voltage generator.This can be done with op amp but since the voice coil has low resistance (Rdc = 5.1 ohms) the op amp will need to deliver high current. This is why i chose LA6520 which has a 500mA output current. In the picture below you can see the schematic. Please note that LA6520 has different pinout like in the next picture so keep it in mind when soldering. Also this circuit needs symmetric +/-15V power supply.

回路図では、LA6520 pinoutをご参照ください。

Small Voltage Generator Schematic 小さな電圧発生回路図   LA6520 pinout   The test setup includes a series resistor. We will measure the voltage drop on this resistor in order to calculate the current through the voice coil. It is advantageous to display excursion vs current as the force that pushes against the spider’s restoring force is defined by F=BL*i where BL is the motor strength factor and i is current through voice coil. The series resistor was formed from two 30W 3R3 resistors connected in parallel. This way temperature effects are negligible. Below you can see the setup. Spider test setup スピーカースパイダーのテスト·セットアップ

Spider’s behavior proved to be quite linear. Shown below is the results measured for the voice coil’s up direction. Above 3.5mm the voice coil is getting out of the magnetic gap so force becomes smaller. As can be seen though Project Ryu’s magnetic circuit is strong enough to use the fringe field to its advantage increasing this limit to about 5 mm.

テスト結果:

Spider x vs i field-coil loudspeaker project ryu SPIDERフィールドコイルスピーカープロジェクトリュウ

 

Below are some images of the test:

フィールドコイルスピーカースパイダー  Field-coil speaker Spider フィールドコイルスピーカースパイダー  Field-coil speaker Spider フィールドコイルスピーカースパイダー  Field-coil speaker Spider Voltage generator 電圧源

 

And a small video on youtube:

Thank you for visiting,

ご覧いただきありがとうございます。

Monitoring Amplifier モニターアンプ P2: Tone Controls

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Hello, こんにちは,

私の日本語があまり上手くありませんが許して下さい.

In a previous article I wrote about a monitoring amplifier i want to build. This weekend i could continue with this and i built the tone control circuitry. It is a Baxandall type but the values are a little atypical as i made this tone control tailored for my needs.

この記事では、Baxandallのトーンコントロール回路図について書きます。私は、シミュレートし、測定結果を示します。ローレベルで音楽を聴くとき、このトーンコントロール回路は、低音レベルを調整することができます。また、それは大規模な2ウェイシステムでウーファーとコンプレッションドライバー間のSPL差を調整することができます。

I wanted controls that can help in a large format 2 way loudspeakers employing a crossover frequency around 1kHz. I need a shelving filter that can gradually bring up or down that range. Below is the schematic and the graph showing the maximum boost-cut levels.

Schematic of Tone Control Circuit

Schematic of Tone Control Circuit

Tone control range

Tone control range

The schematic represents 1 channel and it is not showing two 100n/63V polyester film capacitors used to decouple TL074 power rails.

List of Materials
# Component Quantity
1 TL074 1
2 C 100n/63V Polyester Film 2
3 R 10k 10
4 R 4k7 4
5 C 47n Polyester 4
6 C 10n Ceramic 4
7 C 150p Ceramic 2
8 Pot Dual 33k 1
9 Pot Dual 150k 1
10 Molex Connector 8 pin 2
11 6 pin header 1
12 Prototype Board 1

I didnt include the 3 pin Molex connector for input you will see in the pictures as i use it temporary to connect 2 RCA female plugs to it. Below you can see the picture of the circuit. It is a bit annoying soldering the SMD components on the prototype board but not a big problem. Since this is a high gain circuit grounding needs increased attention.

tone control circuit トーンコントロール回路図

tone control schematic トーンコントロール回路図

 

tl074 and caps TL074オペアンプ

SMD resistor

8 pin molex

Connection between boards will be made with a 6 wire shielded cable. This cable type is often used in home security installations like alarms systems and has each of the wires individually shielded.

シールドケーブル shielded cable

 

The shields are tied together and grounded to one side of the cable only as signal ground is carried on one or more of the six wires. Used thermoretractable tube to isolate the open shield cable end.

shielded cable molex connector シールドケーブルMolexコネクタ

 

Using the line input of the soundcard i could measure the response of the tone control circuit. As can be seen it is very close to the predicted response. At the bass boost you can see the line getting flatter towards the end because of saturation.

TL074とトーンコントロールオペアンプの周波数応答 Measured Tone Control Response

 

Here is a picture during tests:

Monitoring Amplifier LM3886 モニターアンプ

 

The bass control indeed it is just right, at low volume levels you can still get the deep bass without going through walls.

Thank you for visiting,

ご覧いただきありがとうございます。

New spider for field coil loudspeaker フィールドコイルスピーカーのための新しいSPIDER

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Hello, こんにちは

私の日本語があまり上手くありませんが許して下さい.

For a while, we have been discussing on diyAudio the influence of the spider. Ideally we want a low mass, low radiating area compliance for this. Also a very high stiffness towards side-to-side movement to avoid rocking modes.

フィールドコイルスピーカープロジェクトRYU用SPIDER新しいタイプ。低質量、低放射面で、それは布スパイダーよりも優れています。すぐに私は、そのパラメータをテストします。

I have studied this for a couple of months and now the concept has materialized. Tests will follow shortly to determine the qualities of such a spider.

Project Ryu Fieldcoil loudspeaker spider compliance

 

Thank you for visiting,

ご覧いただきありがとうございます。

Project Harbinger: High Efficiency Loudspeaker System 高効率スピーカーシステム Part 2

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Hello,

こんにちは,

To continue with Harbinger project i would like to investigate the drivers and what could be expected from them. I already mentioned two of the 15 inchers and that i decided to use a version of 8512F.

The motor on this driver is very strong 220mm in diameter, noiseless vent and T-shaped central pole piece for symmetric field in gap as seen below.

 

T-shaped pole piece Loudspeaker

T-shaped pole piece 8512F

 

The original had this set of parameters:

Mms: 144 g
Fs: 41.9 Hz
Cms: 0.1 mm/N
Bl: 26 Tm
Rms: 12.8 mech-ohm
SD: 0.09 m2

This results in the following equivalent electrical components:

Lces: 67.6 mH
Cmes: 213.017751 uF
Res: 52.8125 ohm

Lces -> corresponds to Cms; Cmes -> corresponds to Mms; Res -> corresponds to Rms

First modification was changing the suspension system with a more softer one. The new spider has larger deeper and fewer corrugations. I made this modification so that the woofer can perform better at lower input power.

Spider for 4" Voice Coil 15インチスピーカー、DIYのホーンスピーカー

Original spider of the 15 incher

Spider for 4" Voice Coil 15インチスピーカー、DIYのホーンスピーカー

New spider for the 15 incher

The replacement spider i used before for a 10 inch driver modification to fit in a 4″ voice coil.

At this point i needed to build a new box to put in the woofer and study it’s behavior. I built a 160 Liters vented box with 2 ports each of 72mm diameter and 140mm length.

High efficiency Loudspeaker Enclosure

High efficiency Loudspeaker Enclosure

High efficiency Loudspeaker Enclosure

High efficiency Loudspeaker Enclosure

High efficiency Loudspeaker Enclosure

High efficiency Loudspeaker Enclosure

After placing the driver in the box i ran impedance test and simulation of the model created with the spreadsheet from Electric Equivalent Model of Loudspeakers article. As you can see the model is very close to the measured result.

Spice simulation of loudspeaker equivalent model with LPF

Spice simulation of loudspeaker equivalent model with LPF

Measured impedance of 15 incher with LPF

Measured impedance of 15 incher with LPF

The box wasn’t well braced and needed some strengthening but the output in the bass region was satisfactory. Even at low levels the bass was low with a good amount of punch. My room helps a lot though on the low end. I have wooden floors and ceiling and lots of furniture.

In the next article we will look at what else can be improved on the drivers and the box.

Thank you for visiting,

ご覧いただきありがとうございます。

 

Monitoring Amplifier モニターアンプ P1

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Hello, こんにちは,

私の日本語があまり上手くありませんが許して下さい.

I like listening to loud music usually, i like to feel the impact of instruments close to live levels. Of course this is not always possible especially after work at late hours.

私は、大音量の音楽を聴くのが好きです,ライブのレベルでの楽器の影響が好きです。もちろん、これは、特に深夜の仕事の後に必ずしも可能ではない。

To overcome this I decided to build a monitoring amplifier this weekend. It will allow me to see the level of the source before coupling to the power amp and also to switch speakers off and just use headphones.

モニターアンプこの週末を構築することを決めた。ソースのレベルをチェックすることができます, そしてまた、オフスピーカーを切り替え、ヘッドフォンを使用しています。

It is also important to have a good tone control circuit to adjust loudness at low levels.

トーンコントロールは低レベルに音量を調整することができます。

A first block diagram is presented below. アンプのブロック図。

Monitor audio Amplifier

Looking through my things to select components for this project, I found the chassis from the preamplifier module of a soviet Reel to Reel deck Rostov 105. The chassis has all the controls i needed on the front panel including two nice needle VU-meters.

amp chasis

I took the chassis down and cleaned it and i verified all the pots and switches and cleaned them.

Audio Monitor Amplifier

For Power Amplifier i have a LM3886 stereo kit which will be extremely useful. I used this kit for a while and it has a decent sound being one of the best audio chips in my opinion. I attached this kit to a heatsink from a Yamaha A-500.

The kit also comes with a dual VCA chip for DC volume control, the M5283P. This is a very good solution to keep noise from potentiometer out of audio path.

モニターアンプM5283 dual VCA

モニターアンプM5283

I built a power supply for the amplifier section and mounted them on the chassis.

LM3886 Audio Amplifier

LM3886 power amplifier

LM3886 Audio Amplifier

LM3886 Audio Amplifier

Potentiometer controlling the VC input of the dual VCA chip.

 

LM3886 Audio Amplifier

In the next article i will discuss more about the VCA and build the tone control, metering circuits.

Thank you for visitng,

ご覧いただきありがとうございます。

New Paper Cones For Ryu Field Coil Loudspeaker

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Hello, こんにちは

私の日本語があまり上手くありませんが許して下さい.

Work on Project Ryu continues with a new model. This one will be a mid-bass by design but as always i will try to push the limits in bandwidth and sensitivity. The new cones are a bit on the heavy side weighting 18 grams but i think it will balance out very well in the mass controlled region.

プロジェクトの作業は、新しいモデルを継続します。このモデルは、MID_BASSスピーカーとなります、しかし、私は、SENSITIVITYとBANDWIDTHを高めるためにしようとします。フィールド·コイル·モータは、18グラムのスピーカーコーンとのバランスになります。

12 inch Cone for Ryu Field Coil Loudspeakers

12 inch Cone for Ryu Field Coil Loudspeakers

The 12 inch cone has a curved profile and concentric rings to reduce breakup effects.

12 inch Cone for Ryu Field Coil Loudspeakers

 

12 inch Cone for Ryu Field Coil Loudspeakers

 

Voice coil was designed using my Excel spreadsheet tool. You can find a link to download it at the end of the article. Double coil, each with estimated 8 ohm impedance allowing for 4-8-16 ohm operation.

私は私のExcelのスプレッドシートツールでボイスコイルを作りました。あなたは、記事の最後にそれをダウンロードするためのリンクを見つけることができます。ボイスコイルは、4または8または16オームとして使用することができます。

12 inch Cone for Ryu Field Coil Loudspeakers プロジェクト龍のフィールドコイルスピーカーのための12インチのコーン

 

voice coil design tool

 

You can download the spreadsheet here:

Voice Coil

Thank you for visiting,

ご覧いただきありがとうございます。